| Customization: | Available |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
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| Key Features | |
| Tooth Geometry: | Teeth are cut at a helix angle (typically 15°-45°), forming a helical pattern around the gear circumference. This angle enables gradual tooth engagement, reducing noise and vibration. |
| Contact Mechanism: | Teeth engage with line contact (vs. point contact in spur gears), distributing loads more evenly across the tooth face. -Axial Thrust: Helical teeth generate axial forces during operation, requiring thrust bearings or paired helical gears ("herringbone gears") to counteract this force. |
| Rotation: | Can transmit motion between parallel shafts (same direction) or crossed shafts (non-parallel, non-intersecting axes). |
| Axial Thrust: | Helical teeth generate axial forces during operation, requiring thrust bearings or paired helical gears ("herringbone gears") to counteract this force. |
| Materials: | C45 steel ,42CrMo, 20CrMnTi ,Alloy steel, SUS303/304/316, 40Cr, cost steel, Alloy Steel,Brass, Bronze, Iron, Aluminum Alloy |
| Smooth Operation: | Gradual tooth engagement minimizes shock loads and noise, ideal for high-speed applications (e.g., automotive transmissions). |
| Higher Load Capacity: | Extended contact lines distribute stress evenly, supporting greater torque transmission. |
| Versatility: | Suitable for both parallel and crossed shaft configurations. |
| Compact Design: | Achieves higher power density compared to spur gears in the same space. |
| Product Parameters | |
| Type: | Spur Gear, Helical Gear, Bevel Gear, Gear shaft, Custom gears, Rack, Helical Rack, Precision gear. |
| Module (m): | Determines tooth size, calculated as m = d/z*cosβ where d is pitch diameter and z is the number of teeth and beta is the helical angle. |
| Pressure Angle (α): | Typically 20° in the normal plane (standard), affecting tooth strength and contact ratio. |
| Helix Angle (β): | Defines the inclination of teeth relative to the gear axis. Larger angles improve smoothness but increase axial thrust. |
| Face Width: | Wider face widths compensate for axial thrust and enhance load capacity. |
| Heat Treatment: | High-frequency quenching, Quenching and tempering, carbonitriding, carburizing and quenchin; 50- 62HRC |
| Applications: | Automation Equipment, Machinery Equipment, Medical Equipment, Robot, semiconductor Equipment, Automotive. |
Product Pictures
| Service Advantages | |
| Customer Needs First: | Always prioritizing customer needs and satisfaction, deeply understanding customer expectations, and providing tailored solutions. |
| Rapid Response Mechanism: | Establishing an efficient customer service system to ensure customer issues are resolved promptly, enhancing the customer experience. |
| Flexible Customization Services: | Providing flexible sampling and customization services based on customer needs to meet personalized requirements. |
| Professional Analysis: | The team conducts detailed analysis of customer design drawings and provides rational improvement suggestions. |
| Cost Optimization: |
Helping customers reduce production costs and improve product cost-effectiveness through design optimization.
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| After-Sales Service: |
-Quick Response: Rapidly responding to and resolving customer feedback issues.
-Technical Support: Providing professional technical support and maintenance services to ensure customer satisfaction.
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| Long-Term Partnerships: | Focusing on building long-term, stable relationships with customers, earning their trust through continuous service improvement and communication. |
| Technical Advantages | |
| High-Precision Production Equipment: | Introducing internationally leading gear manufacturing equipment to ensure product precision and quality reach industry-leading levels. |
| Professional Team: | Possessing an experienced and skilled professional team capable of solving complex technical challenges and providing efficient production support. |
| Industry Experience: | With 20 years of experience in the gear manufacturing industry, accumulating rich technical expertise and industry resources to provide reliable solutions for customers. |
| Quality Advantages | |
| Multiple Inspections: | Conducting strict inspections at each production stage to ensure product quality meets customer requirements. |
| Advanced Equipment: | Using high-precision inspection equipment to ensure products meet high-quality standards. |
| Quality Traceability: | Establishing a comprehensive quality traceability system to ensure issues can be traced and resolved. |
| Certifications | ISO 9001:2015 |
Q: How are the parameters of a gear such as module, number of teeth, and tooth profile angle determined?
A: These parameters are determined based on specific transmission requirements, such as power transmission, speed, torque, etc. The module affects the load capacity, the number of teeth determines the transmission ratio, and the tooth profile angle is related to the smoothness of transmission and load capacity. Technical consultation can be provided.
Q: How to choose the appropriate gear accuracy grade?
A: The accuracy grade is selected according to the usage scenario and performance requirements. For example, high-precision grades are used for precision machine tools, while lower grades can be chosen for general mechanical transmissions.
Q: Do you support sample-making service?
A: Yes, we provide sample-making services and also offer technical support to give professional advice on any design that may be unreasonable, with reasonable costs.
Q: What is the usual delivery period?
A: Typically, it is 15-30 days.
Q: What if there are quality issues with the gears?
A: If any quality issues or discrepancies with requirements are found, customers can provide feedback at any time, and we will respond within 24 hours and propose a solution. For products that are confirmed to have quality issues, we will provide free repair or re-manufacture.
Q: Do you provide technical support?
A: Yes, if technical problems are encountered, our engineering team will provide guidance on gear installation, debugging, and maintenance to ensure maximum product performance.
Q: What is the warranty period for the products?
A: It is usually 2 years.
| Q: How to order? |
| 1,Customer Provide drawings or samples |
| 2,We do Design evaluations |
| 3,We do Quotation |
| 4,We do Sample making |
| 5,Customer confirmation |
| 6,Start mass production |
| 7,Quality Inspection |
| 8,Packaging and Delivery |
| 9.After-sale service |
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