Customization: | Available |
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Automation Industry |
Hardness: | Hardened Tooth Surface |
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Key Features | |
Tooth Profile: | The teeth are designed with an involute curve, ensuring smooth and consistent contact during meshing. |
Tooth Orientation: | Teeth are straight and parallel to the axis of rotation, providing pure rolling contact without axial thrust. |
Meshing: | Two spur gears mesh directly, with their pitch circles tangent to each other, enabling precise motion transfer. |
Rotation: | Meshing spur gears rotate in opposite directions. |
Materials: | C45 steel ,42CrMo, 20CrMnTi ,Alloy steel, SUS303/304/316, 40Cr, cost steel, Brass, Bronze, Iron, Aluminum Alloy |
Product Parameters | |
Type: | Spur Gear, Helical Gear, Bevel Gear, Gear shaft, Custom gears, Rack, Helical Rack, Precision gear. |
Module (m): | A critical parameter defining the size of the teeth, calculated as ( m = d/z), where ( d ) is the pitch diameter and ( z ) is the number of teeth. |
Pressure Angle (α): | Typically 20° (standard) or 14.5°, influencing the tooth strength and load distribution. |
Pitch Circle; | The theoretical circle where gear meshing occurs; the pitch diameters of two meshing gears must be tangent. |
Addendum and Dedendum:; | The addendum is the radial distance from the pitch circle to the tooth tip (1 × module), while the dedendum is the radial distance from the pitch circle to the tooth root (1.25 × module). |
Heat Treatment: | High-frequency quenching, Quenching and tempering, carbonitriding, carburizing and quenchin; 50- 62HRC |
Applications: | Automation Equipment, Machinery Equipment, Medical Equipment, Robot, semiconductor Equipment, Automotive. |
Product Pictures
Service Advantages | |
Customer Needs First: | Always prioritizing customer needs and satisfaction, deeply understanding customer expectations, and providing tailored solutions. |
Rapid Response Mechanism: | Establishing an efficient customer service system to ensure customer issues are resolved promptly, enhancing the customer experience. |
Flexible Customization Services: | Providing flexible sampling and customization services based on customer needs to meet personalized requirements. |
Professional Analysis: | The team conducts detailed analysis of customer design drawings and provides rational improvement suggestions. |
Cost Optimization: |
Helping customers reduce production costs and improve product cost-effectiveness through design optimization.
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After-Sales Service: |
-Quick Response: Rapidly responding to and resolving customer feedback issues.
-Technical Support: Providing professional technical support and maintenance services to ensure customer satisfaction.
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Long-Term Partnerships: | Focusing on building long-term, stable relationships with customers, earning their trust through continuous service improvement and communication. |
Technical Advantages | |
High-Precision Production Equipment: | Introducing internationally leading gear manufacturing equipment to ensure product precision and quality reach industry-leading levels. |
Professional Team: | Possessing an experienced and skilled professional team capable of solving complex technical challenges and providing efficient production support. |
Industry Experience: | With 20 years of experience in the gear manufacturing industry, accumulating rich technical expertise and industry resources to provide reliable solutions for customers. |
Quality Advantages | |
Multiple Inspections: | Conducting strict inspections at each production stage to ensure product quality meets customer requirements. |
Advanced Equipment: | Using high-precision inspection equipment to ensure products meet high-quality standards. |
Quality Traceability: | Establishing a comprehensive quality traceability system to ensure issues can be traced and resolved. |
Certifications | ISO 9001:2015 |
Q: How are the parameters of a gear such as module, number of teeth, and tooth profile angle determined?
A: These parameters are determined based on specific transmission requirements, such as power transmission, speed, torque, etc. The module affects the load capacity, the number of teeth determines the transmission ratio, and the tooth profile angle is related to the smoothness of transmission and load capacity. Technical consultation can be provided.
Q: How to choose the appropriate gear accuracy grade?
A: The accuracy grade is selected according to the usage scenario and performance requirements. For example, high-precision grades are used for precision machine tools, while lower grades can be chosen for general mechanical transmissions.
Q: Do you support sample-making service?
A: Yes, we provide sample-making services and also offer technical support to give professional advice on any design that may be unreasonable, with reasonable costs.
Q: What is the usual delivery period?
A: Typically, it is 15-30 days.
Q: What if there are quality issues with the gears?
A: If any quality issues or discrepancies with requirements are found, customers can provide feedback at any time, and we will respond within 24 hours and propose a solution. For products that are confirmed to have quality issues, we will provide free repair or re-manufacture.
Q: Do you provide technical support?
A: Yes, if technical problems are encountered, our engineering team will provide guidance on gear installation, debugging, and maintenance to ensure maximum product performance.
Q: What is the warranty period for the products?
A: It is usually 2 years.
Q: How to order? |
1,Customer Provide drawings or samples |
2,We do Design evaluations |
3,We do Quotation |
4,We do Sample making |
5,Customer confirmation |
6,Start mass production |
7,Quality Inspection |
8,Packaging and Delivery |
9.After-sale service |